With the rapid development of the manufacturing industry, vertical machining center is widely favored for their high precision and high efficiency. However, correctly selecting the configuration and tools of machining centers has become an important issue many customers face.
Before choosing a vertical machining center, you must clarify your processing requirements. This includes the material, size, precision requirements, and production batch of the workpiece. Different processing requirements correspond to other machine tool configurations and tool selections. For example, for high-precision workpiece processing, selecting a high-precision machine tool and matching tools is necessary. For large-scale production, it is essential to consider the stability and efficiency of the machine tool.
1. Machine tool model: Machining centers are divided into multiple series according to the model, such as VMC series, VD series, etc. Different models of machine tools differ in size, travel, spindle speed, etc., so it is necessary to select the suitable model according to the processing requirements.
2. Machine tool accuracy: Machine tool accuracy is an essential indicator for measuring performance. According to the accuracy requirements of the workpiece to be processed, select a machine tool with the corresponding accuracy level to ensure the processing quality.
3. Machine tool structure: The machine tool structure should be stable, rigid, and withstand high-speed and heavy cutting. In addition, attention should also be paid to parameters such as the machine tool’s repeatability and cutting force.
1. Tool selection: The tool is the “hand” of the machining center, and its selection is directly related to the machining efficiency and quality. Different machining tasks require different tool types and specifications. For example, you can choose flat-end milling cutters, ball-end milling cutters, etc. For drilling, you need to select a suitable drill bit. When choosing a tool, you also need to consider factors such as the cutting performance of the material and the durability of the tool.
2. Fixture configuration: The fixture is the “arm” of the machining center, which is used to fix the workpiece for processing. Please choose a suitable fixture according to the shape and size of the workpiece to ensure its stability and safety during the machining process. At the same time, the accuracy and rigidity of the fixture also need to be considered.
1. Control system: The control system is the “brain” of the machining center, and its performance directly affects the machining accuracy and efficiency. A control system with high-speed computing capability, stability, and easy operation should be selected. In addition, the openness and compatibility of the control system are also factors that need to be considered.
2. After-sales service: High-quality after-sales service is an essential guarantee for the regular operation of machine tools and the extension of their service life. When choosing a machining center, you should choose a manufacturer with an excellent after-sales service system to ensure you can get timely technical support and maintenance services during use.
When choosing the configuration and tools of a vertical machining center, you need to consider it comprehensively from multiple aspects. Clarifying the processing requirements is the basis for selection, choosing the appropriate machine model and configuration is the key, and the reasonable configuration of tools and fixtures is the premise for ensuring the processing quality. Paying attention to the control system and after-sales service is an essential guarantee for the regular operation of the machine tool. I hope my article can provide you with valuable references and help.