Description
Hydraulic spline roller machine VDS1000A is suitable for the precision chip-free cold forming of straight teeth, spiral teeth(splines), thread, worm, straight grain, oil groove on shaft parts of automobile gearbox gear shaft, ball cage constant speed universal joint, spline shaft, motor shaft, textile roller, spring torsion bar, directional machine, crankshaft, etc.
Features
- Wear-resistant castings use special materials frame body is highly rigid.
- Unique synchronization gap trimming technology can improve synchronization accuracy.
- Rich combination mold can reverse forming and save molds.
- Clamping one time can form a few steps.
- Intelligent rail war lubrication detector function, workpiece forming finished with the big cooling flow.
- Reasonable structure design, pleasant operating height, small footprint.
- Hydraulic spline roller machine can carry with truss or joint robot and automatic line.
- Imported original oil pressure parts and two oil cylinders ensure steady forming.
- Unique fine adjustment technology of synchronous pinion and rack and clearance maximize synchronous precision.
Specification
| Specification | Unit | VDS1000A | VDS1000EA |
| Max module | mm | 1.5 | 1.5 |
| Max out diameter | mm | ø50 | ø50 |
| Max tool width | mm | 100 | 100 |
| Max workpiece length | mm | 1000 | 1000 |
| Max installing tool width | mm | 300 | 300 |
| The open part size | mm | 139.7 | 139.7 |
| Tool size | mm | 36or24,13 | 36or24,13 |
| Max travel | mm | 1160 | 1160 |
| Weight | kg | 12000 | 12000 |
| Length × width | mm | 1580×3900 | 1580×3200 |
| Driveway | Hydraulic | CNC |
Spline Shaping Principles
The spline cold forming is actually a shaping process without stock removal, in which root materials are gradually extruded and replaced up to the crest.
Through our computation procedure, you can easily figure out the theoretical diameter of materials necessary for shaping and you can get the final diameter after adjustment.
Advantages of cold forming: (compared with old cutting processing)
1) Efficiency is increased up to more than 30 times.
2) Workpiece bearing capacity is increased to 40%.
3)Roughness can reach below Ra0.4.
4)Materials saved to 9%-15%.
5)Fatigue strength, torsion strength, and wear resistance are sharply improved.
